Field balancing techniques for equipment maintenance


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Posted by WilliamKes on September 29, 2024 at 16:55:12:

In Reply to: SShaneVex posted by Jseraldfum on May 12, 2024 at 19:23:02:

vibration analyzer

Portable Balancer & Vibration Analyzer: Balanset-1A

The Balanset-1A is a state-of-the-art portable balancer and vibration analyzer designed to ensure optimal performance and longevity of machinery. This device is ideal for dynamic balancing of a wide variety of rotors including crushers, fans, mulchers, augers, shafts, centrifuges, and turbines. Its functionality extends across multiple industries where precision in balancing and vibration analysis is vital.

Key Features of the Balanset-1A

The Balanset-1A is equipped with advanced features that enhance its capability in vibration analysis and balancing tasks. Boasting a dual-channel configuration, it enables dynamic balancing in two planes, making it suitable for various applications and equipment types. The device stands out due to its high precision and efficiency in balancing, which contributes significantly to reducing vibration levels in rotors.

Comprehensive Functionalities

This vibration analyzer supports several modes and functionalities that make it a versatile tool for operators:


Vibrometer Mode: Measures vibrations accurately, providing essential data on equipment performance.
Tachometer: Accurately assesses rotational speeds (RPM).
Phase Analysis: Determines the phase angle of the vibration signal for in-depth analysis.
FFT Spectrum Analysis: Offers a detailed frequency spectrum of vibration signals, enabling proper diagnosis of issues.
Overall Vibration Monitoring: Keeps track of overall vibration levels, which is crucial for maintenance strategies.
Measurement Log: Stores vital measurement data for further analysis, allowing ongoing evaluation of equipment.


Balancing Modes

The Balanset-1A provides multiple balancing modes, including:


Single Plane Balancing: Focuses on reducing vibration issues in a single plane.
Two Plane Balancing: Achieves dynamic balancing for better rotor stability.
Polar Graph Visualization: Helps visualize imbalance through polar graphs for accurate weight placement.
Restore Last Session Feature: Allows users to easily resume previous balancing work, enhancing efficiency.
Tolerance Calculator: Computes acceptable balancing tolerances conforming to ISO 1940 standards.
Grinding Wheel Balancing: Utilizes specific counterweights to optimize the balance of grinding wheels.


Visual Analytics

The analyzer also features various chart options that provide visual representation of data:


Overall Charts: Illustrate general vibration levels.
1x Charts: Focus on the fundamental frequency component vibrations.
Harmonic Charts: Showcase effects of harmonic frequencies.
Spectrum Charts: Graph the frequency spectrum for an in-depth understanding of vibration issues.


Additional Features and Compatibility

Beyond balancing and analysis, the Balanset-1A provides additional capabilities:


Archiving Function: Enables the storage and retrieval of past balancing sessions for review and learning.
Report Generation: Produces comprehensive reports on balancing procedures and outcomes, which can be crucial for documentation and analysis.
Re-balancing Features: Allows users to repeat the balancing process conveniently using saved data.
Serial Production Balancing: Ideal for balancing rotors in a serial production environment, ensuring consistency and quality.


The Balanset-1A also caters to global users with both Imperial and Metric system support, making it an adaptable choice for various industrial environments.

Specifications

For those interested in the technical aspects, here are some specifications of the Balanset-1A:


Two vibration sensors for comprehensive data collection.
Optical sensor (laser tachometer) designed for accurate rotational speed measurement.
Operates with a power range of 140-220VAC, 50Hz and weighs approximately 4 kg, ensuring portability.


Accessories and Components

The complete kit includes various useful components:


Two vibration sensors for robust measurement capability.
Optical sensor for rotational speed measurement.
USB interface module for PC connectivity.
Detailed software for professional analysis.


Additional parts such as vibration sensors, optical sensors, magnetic stands, and reflective tape are also available, allowing for customization based on specific user needs.

Conclusion

The Balanset-1A portable balancer and vibration analyzer is an essential device for ensuring the proper functioning of various rotary machinery. Its diverse features, including dual-channel balancing, detailed analysis capabilities, and user-friendly interface, make it ideal for professionals in numerous industries. Whether you're tackling routine maintenance or addressing specific vibration issues, the Balanset-1A provides comprehensive solutions that can improve equipment efficiency and prolong the lifespan of machinery.

For more information and to explore purchasing options, check our product listing or reach out for any inquiries!

Article taken from https://vibromera.eu/


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